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Course info
KTO / ZAT
:
Course description
Department/Unit / Abbreviation
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KTO
/
ZAT
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Academic Year
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2023/2024
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Academic Year
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2023/2024
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Title
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Fundamentals of Additive Manufacturing
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Form of course completion
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Exam
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Form of course completion
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Exam
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Accredited / Credits
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Yes,
4
Cred.
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Type of completion
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Combined
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Type of completion
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Combined
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Time requirements
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Lecture
2
[Hours/Week]
Tutorial
2
[Hours/Week]
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Course credit prior to examination
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Yes
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Course credit prior to examination
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Yes
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Automatic acceptance of credit before examination
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Yes in the case of a previous evaluation 4 nebo nic.
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Included in study average
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YES
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Language of instruction
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Czech
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Occ/max
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|
|
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Automatic acceptance of credit before examination
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Yes in the case of a previous evaluation 4 nebo nic.
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Summer semester
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5 / -
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0 / -
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1 / -
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Included in study average
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YES
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Winter semester
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0 / -
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0 / -
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0 / -
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Repeated registration
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NO
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Repeated registration
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NO
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Timetable
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Yes
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Semester taught
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Summer semester
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Semester taught
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Summer semester
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Minimum (B + C) students
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5
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Optional course |
Yes
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Optional course
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Yes
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Language of instruction
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Czech
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Internship duration
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0
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No. of hours of on-premise lessons |
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Evaluation scale |
1|2|3|4 |
Periodicity |
každý rok
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Evaluation scale for credit before examination |
S|N |
Periodicita upřesnění |
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Fundamental theoretical course |
No
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Fundamental course |
Yes
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Fundamental theoretical course |
No
|
Evaluation scale |
1|2|3|4 |
Evaluation scale for credit before examination |
S|N |
Substituted course
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None
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Preclusive courses
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N/A
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Prerequisite courses
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N/A
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Informally recommended courses
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N/A
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Courses depending on this Course
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N/A
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Histogram of students' grades over the years:
Graphic PNG
,
XLS
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Course objectives:
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The main aim of the course is to introduce students into the problematics of 3D metal printing. The student should gain knowledge about the process safety and used metal powders. However, the main topic is to learn the basic rules and methods, which are used in the field of additive manufacturing technologies throughout the chain, from the preparation of the printing job, through the printing process and related problems to the final postprocessing.
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Requirements on student
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Active participation in exercises.
Submission of semester work.
Exam - practical part, written test and oral exam.
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Content
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Lecture:
1) Organization, Safety
2) Basic Methods Used in AM
3) 3D Metal Printing Materials
4) The Principle of DMLS Technology and Its Description
5) Basic Building Elements in 3D printing
6) 3D Printing Data Preparation - influence of design parameters
7) 3D Printing Data Preparation - influence of technological parameters
8) Basic Principles of Printing Material Group A
9) Basic Principles of Printing Material Group B
10) Heat Treatment
11) Postprocessing
12) Evaluation of 3D Print Quality Parameters
13) Future Development of AM technology
Exercises:
1) Organization, Safety
2) SW and HW support used in 3D printing
3) Sample of a 3D print job with a description of key production nodes
4) SW Magics Training - Introduction to Operations, Basic Interface
5) SW Magics Training - Part preparation function, STL format editing
6) SW Magics - Support Part 1
7) SW Magics - Support Part 2
8) SW Magics - Data Export
9) EOSPrint Training - Data Preparation
10) EOSPrint Training - Data Analysis
11) Preparation of the machine for 3D printing
12) Postprocessing
13) Course evaluation and students' results work
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Activities
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Fields of study
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Guarantors and lecturers
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-
Guarantors:
Doc. Ing. Miroslav Zetek, Ph.D. (100%),
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Lecturer:
Doc. Ing. Miroslav Zetek, Ph.D. (50%),
Doc. Ing. Ivana Zetková, Ph.D. (50%),
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Tutorial lecturer:
Ing. Martin Bureš (100%),
Ing. Radek Teplý (100%),
Doc. Ing. Miroslav Zetek, Ph.D. (50%),
Doc. Ing. Ivana Zetková, Ph.D. (50%),
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Literature
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Basic:
Surhone, Lambert M.; Timpledon, Miriam T.; Marseken, Susan F. Selective laser sintering : carbon dioxide laser, plastic, metal, direct metal laser sintering. 2010. ISBN 978-613-1-02423-8.
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Recommended:
Leach, Richard. Characterisation of areal surface texture. Berlin : Springer, 2013. ISBN 978-3-642-36457-0.
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Recommended:
Bártolo, Paulo Jorge. Virtual and rapid manufacturing : advanced research in virtual and rapid prototyping : proceedings of the 3rd International Conference on Advanced Research in Virtual and Rapid Prototyping, Leira, Portugal, 24 - 29 September, 2007. London : Taylor & Francis, 2008. ISBN 978-0-415-41602-3.
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On-line library catalogues
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Time requirements
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All forms of study
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Activities
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Time requirements for activity [h]
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Preparation for an examination (30-60)
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30
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Practical training (number of hours)
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26
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Undergraduate study programme term essay (20-40)
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30
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Contact hours
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26
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Total
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112
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Prerequisites
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Knowledge - students are expected to possess the following knowledge before the course commences to finish it successfully: |
describe basic machining technologies, machining theory, metallurgy and construction |
describe heat treatment processes |
describe measurement methods incl. assessment methods |
Skills - students are expected to possess the following skills before the course commences to finish it successfully: |
to work with the production drawing |
design in SW Catia or Solid Works or NX |
work with gauges and hand tools |
Competences - students are expected to possess the following competences before the course commences to finish it successfully: |
N/A |
N/A |
N/A |
|
Learning outcomes
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Knowledge - knowledge resulting from the course: |
describe methods used in the field of additive technologies |
describe work security in the AM |
describe the critical 3D print locations |
Skills - skills resulting from the course: |
to suggest a suitable parting and appropriate support |
analyze the 3D printed part |
design analytical and metallographic analyzes |
Competences - competences resulting from the course: |
N/A |
N/A |
N/A |
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Assessment methods
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Knowledge - knowledge achieved by taking this course are verified by the following means: |
Written exam |
Seminar work |
Oral exam |
Skills - skills achieved by taking this course are verified by the following means: |
Skills demonstration during practicum |
Practical exam |
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Teaching methods
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Knowledge - the following training methods are used to achieve the required knowledge: |
Lecture |
Lecture supplemented with a discussion |
Interactive lecture |
Skills - the following training methods are used to achieve the required skills: |
Practicum |
Skills demonstration |
Discussion |
Laboratory work |
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